Maintenance and Upkeep of Truck-Mounted Cranes: How to Maintain Truck-Mounted Cranes

SHACMAN 16 Ton Knuckle Boom Crane (4)
The autokraana is a specialized vehicle, and as such, its operators should undergo guidance and training from the manufacturer. They need to have a comprehensive understanding of the structure and performance of the entire vehicle and acquire a certain amount of operating and maintenance experience of the autokraana from the manufacturer before commencing operation. The product operation and maintenance manual provided by the manufacturer serves as an indispensable resource for the operators of the autokraana. Before operating the equipment, it is imperative to thoroughly read the operation and maintenance manual of the autokraana and conduct operations and maintenance in accordance with its stipulated requirements.

19 Ton Rotator Truck (7)

The operator should be diligent in frequently checking the coolant, lubricating oil, brake fluid, hydraulic oil, and fuel oil (vesi) level and quality. Simultaneously, attention should be given to inspecting the sealing performance of the entire vehicle. The requirements for the use and maintenance of the autokraana during the running-in period can be summarized as follows: reducing the load, enhancing lubrication, intensifying training, and focusing on inspection. As long as the operator attaches significance to and adheres to the maintenance and upkeep of the running-in period of the autokraana as stipulated by the manufacturer, the occurrence of early faults of the autokraana can be mitigated, its service life prolonged, operational efficiency enhanced, and the autokraana can bring about maximum benefits. Concurrently, the lubrication of each lubrication point of the autokraana should be reinforced. It is recommended that during the running-in period, the lubrication points be replenished with grease in each shift, except in cases where there are specific requirements to the contrary.
Consequently, during the running-in period of the autokraana, component wear (particularly on mating surfaces) is prone to occur, and the rate of wear is relatively rapid. At such times, if overloaded operation is carried out, it may result in component damage and give rise to early faults of the autokraana.

19 Ton Rotator Truck (2)

  1. Truck-mounted crane drivers need to regularly check the oil usage of the truck-mounted crane
The lubricating oil of the autokraana, the coolant of the autokraana, the brake fluid of the autokraana, the hydraulic oil of the autokraana, and the fuel grade and quality utilized by the autokraana, among others, all require close attention. Fuel is a particularly critical aspect for special vehicles. Due to the specialized nature of the vehicle, the use of fuel must guarantee that the purity and grade of the fuel comply with the driving and operational specifications. It is not advisable to mix water with the lubricating oil of the autokraana. The coolant needs to be replaced at regular intervals. The lubricating oil is typically changed approximately once every quarter.
Let’s elaborate on the importance of these fluids. The lubricating oil plays a vital role in reducing friction and wear between moving parts within the autokraana‘s systems. A proper grade and quality of lubricating oil ensure smooth operation and longevity of the components. The coolant helps regulate the temperature of the engine and other heat-generating components, preventing overheating and potential damage. Brake fluid is essential for the effective functioning of the braking system, ensuring reliable stopping power. Hydraulic oil is crucial for the smooth operation of the crane’s hydraulic systems, enabling precise and safe lifting operations.

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  1. Initial maintenance of the truck-mounted crane
The maintenance of a newly purchased autokraana presents more challenges compared to that of a autokraana with a certain mileage or driving age. The new vehicle undergoes a running-in period during which both the vehicle and the driver need to adapt and familiarize themselves with each other. For aspects such as the load capacity of the autokraana, driving speed, and detection of abnormal vehicle conditions, time and attention are required for vigilant monitoring and comparison. Strengthening the lubrication of the autokraana can guarantee the harmonious operation among the various apparatuses of the vehicle. After a period of running-in, the maintenance of the autokraana becomes relatively more straightforward.
During the initial stages, the driver needs to be particularly observant of any unusual sounds, vibrations, or performance deviations. This early detection and prompt addressing of potential issues can prevent minor problems from escalating into major faults. Regular checks of fluid levels, tire pressure, and component tightness are essential to ensure the vehicle remains in optimal condition.

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  1. Maintenance of the crane of the truck-mounted crane
The crane is the core component of the autokraana. If there are any issues with the crane, the autokraana essentially reduces to just a transport vehicle. Seetõttu, the maintenance of the crane of the autokraana demands heightened attention. The crane requires regular lubrication treatment to prevent dry wear of its components. Selecting standard models for the hook and hoisting rope of the crane is of utmost importance. When conducting hoisting operations, it is essential to strictly adhere to the operating specifications. Incorrect operation methods can readily lead to damage of the crane of the autokraana.
Näiteks, a poorly maintained or incorrectly operated crane can result in reduced lifting capacity, inaccurate positioning, or even safety hazards. Regular inspections of the crane’s structure, mechanical components, and electrical systems are necessary to identify any signs of wear, fatigue, or malfunction.

6 Ton 10 Wheelersi käepideme kraana (8)

  1. Maintenance of the entire vehicle
Once the running-in period of the autokraana concludes, mandatory maintenance should be carried out on the entire vehicle. This involves conducting a comprehensive inspection and adjustment of the autokraana while paying close attention to the replacement of oils. The requirements for the use and maintenance of the newly purchased autokraana during the running-in period can be summarized as: reducing the load, strengthening lubrication, paying meticulous attention to operation, and conducting thorough inspections. The operator’s emphasis on and execution of the maintenance and upkeep of the running-in period of the autokraana as stipulated by the manufacturer can effectively alleviate the negative impact of the running-in period on the performance and lifespan of the autokraana.
Proper maintenance and care during the running-in period lay a solid foundation for the long-term reliable operation and efficient performance of the autokraana. It not only reduces the likelihood of breakdowns and costly repairs but also enhances the vehicle’s overall value and safety.
In conclusion, maintaining a autokraana requires a combination of regular inspections, adherence to manufacturer guidelines, and the use of quality fluids and components. By taking these measures, operators can ensure the longevity, performance, and safety of their autokraanas, maximizing their investment and operational benefits.

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