Some Routine Inspections for Truck-Mounted Cranes

HINO 20 Ton Knuckle Boom Crane (2)
In recent years, the market for kuorma-auton nosturis has witnessed an extraordinary upsurge. These versatile machines are frequently spotted in various locations such as stations, docks, varastot, construction sites, and even in field rescue scenarios. The adaptability of kuorma-auton nosturis lies in their ability to be flexibly outfitted with cargo boxes of varying lengths and cranes of different tonnage capacities. Moreover, water tanks can be incorporated within the carriage to transform them into kuorma-auton nosturi water sprinklers. The allure of kuorma-auton nosturis has led many to consider purchasing them. But how well-versed are you in this specialized vehicle model? And what routine inspections should typically be carried out on kuorma-auton nosturis? These not only have a bearing on the service life of the vehicle but are also closely intertwined with your financial investment.

SHACMAN 20 Ton Knuckle Boom Crane (3)

The components of a kuorma-auton nosturi encompass a diverse range: the boom, load indicator, hoisting mechanism, column, slewing system, frame base, hydraulic oil tank, outrigger control lever, outrigger cylinder, horn, accelerator control lever, slewing control lever, luffing control lever, hoisting control lever, power take-off (PTO), luffing cylinder, hook pulley block, wire rope, overwind alarm device, and rear outrigger.
Do the owners of kuorma-auton nosturis frequently and meticulously inspect their cherished vehicles? Thorough and conscientious inspections can significantly prolong the lifespan of a kuorma-auton nosturi. Let’s delve into the areas that are commonly inspected for these vehicles.

SHACMAN X3000 21 Ton Knuckle Boom Crane (4)

  1. One of the crucial checks is to verify whether the various connecting pipelines of the kuorma-auton nosturi are securely fastened and to ensure there are no signs of oil leakage. Any loose connections or leaks can lead to reduced efficiency of the hydraulic system or even pose safety hazards. Esimerkiksi, a loose pipe connection in the hydraulic system could result in pressure loss, affecting the crane’s lifting capacity and precision. Regular inspections help detect such issues early and prevent potential malfunctions.
  2. A meticulous examination should be conducted to determine if there is any loosening among the various fasteners of the vehicle. The focus should primarily be on the stability of the fasteners connecting the crossbeam to the chassis frame, the slewing bearing to the crossbeam, and the column. Loose fasteners in these critical areas can compromise the structural integrity of the crane, especially during heavy lifting operations. This could potentially lead to structural failures and accidents.
  3. The hydraulic cylinder of the kuorma-auton nosturi is subjected to frequent usage and, as such, demands regular checks of both the hydraulic oil and the lubricating oil. In accordance with the maintenance manual, the hydraulic oil should be replaced at stipulated intervals to ensure optimal performance and prevent premature wear of the components. Adequate lubrication of the hydraulic cylinder is essential to minimize friction and extend its operational lifespan.
  4. Prior to each departure, it is imperative to inspect whether the power take-off control switch of the kuorma-auton nosturi is functioning properly and whether the pressure gauge indicates normal readings. An abnormal power take-off control switch or an erratic pressure gauge can indicate underlying issues with the power transmission or hydraulic system, which if left unaddressed, could lead to operational failures during crucial lifting tasks.
  5. Another aspect not to be overlooked is to carefully inspect whether the surfaces of the components of the kuorma-auton nosturi are marred by damage or deformation. Any such damage can affect the performance and reliability of the components. Esimerkiksi, a deformed boom or a cracked column could compromise the crane’s lifting capacity and safety.
  6. The driver of the kuorma-auton nosturi should also vigilantly check whether the synchronous wire rope that drives the telescopic boom is distorted or loose. In the event of either condition, the nut should be promptly adjusted and tightened. A loose or deformed synchronous wire rope can lead to asynchronous movement of the boom, affecting the accuracy and stability of the lifting operation.
  7. The seals of various parts of the kuorma-auton nosturi should be inspected frequently to prevent the ingress of water and other foreign substances into the system. Moisture or contaminants can cause corrosion and degradation of the internal components, reducing the efficiency and lifespan of the crane.
  8. The final item in the routine inspection checklist is to assess, when the engine is started and running, whether the sound characteristics and temperature of the hydraulic system are within the normal range. Unusual sounds or excessive temperatures can be indicators of potential problems such as pump failures, blocked valves, or insufficient fluid circulation within the hydraulic system.

SITRAK 30 tonnin sisäinen räjäytysauto

These eight items constitute the routine inspections for a kuorma-auton nosturi. Friends contemplating the purchase of a kuorma-auton nosturi might find this information valuable. I can recommend a kuorma-auton nosturi of superior quality and reliable after-sales service for everyone – the CSCTRUCK Scenery Single-axle 8-ton Truck-Mounted Crane. For specific configurations, you can seek consultation on the CSCTRUCK Network!
Lopuksi, adhering to a strict and comprehensive routine inspection regime for your kuorma-auton nosturi is not only a matter of ensuring its longevity and efficient operation but also a crucial step in maintaining safety and reliability in various lifting and transportation tasks.

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