The truck-mounted crane is an indispensable special vehicle in modern construction. As an essential piece of equipment, it plays a crucial role in various construction projects and tasks. The cold winter has arrived, and while animals may have the option to hibernate, thetruck-mounted crane cannot. Its work must continue unabated, as construction projects often have deadlines and requirements that cannot be postponed due to the season. However, in winter, special care and attention must be paid when using thetruck-mounted crane to ensure its proper functioning and longevity. Today, we will focus on how to use and maintain the filter element of the truck-mounted crane in winter.
In the cold winter months, certain precautions need to be taken when starting and operating the truck-mounted crane. Do not drive or step on the accelerator immediately after starting the vehicle. This is a crucial step that many operators may overlook. When the truck-mounted crane is started, the engine oil needs time to be transported to various parts of the engine through the oil pump. If the vehicle is driven or accelerated without proper lubrication, it can cause serious damage to the parts of the truck-mounted crane. The lack of lubrication can lead to increased friction between the moving parts, resulting in wear and tear and potentially even catastrophic failures.
For example, imagine starting the truck-mounted crane on a cold winter morning and immediately hitting the gas pedal. The engine components are still cold and the oil has not had a chance to circulate properly. The metal parts within the engine are rubbing against each other without the necessary lubrication film, which can cause scoring and damage to the surfaces. Over time, this can lead to decreased engine performance, increased fuel consumption, and costly repairs.
When stopping work or at night, it is important not to park the truck-mounted crane in a place with a large air outlet. Most of the truck-mounted crane is made of metal parts, especially inside the engine cylinder. After a whole night of low temperature and cold wind blowing, the heat absorption and conductivity of metal will cause frosting inside the engine. The internal structure temperature becomes extremely low, making it more difficult to start the engine and potentially causing damage to the engine.
For instance, if the truck-mounted crane is parked in an area with a strong draft, the cold air can circulate around the engine and cause the temperature to drop rapidly. When the engine is cold, the fuel vaporizes less easily, and the oil becomes thicker, making it harder for the engine to start. In addition, the extreme cold can cause the metal parts to contract, potentially leading to leaks or cracks in the engine components.
When using the truck-mounted crane, the maintenance of the filter element is of utmost importance. The filter element plays a vital role in ensuring the proper functioning of the engine and other systems. If the filter element is not maintained on time, its service life will be greatly reduced, and it can lead to a host of problems.
Engine filter element: Generally, the filter element of the truck-mounted crane should be replaced every 3,000 kilometers. This is a general guideline, but it may vary depending on the specific model and usage conditions of the truck-mounted crane. For external fuel filters, it is recommended to replace them every 5,000 kilometers. These filters help to remove contaminants from the fuel, ensuring that only clean fuel reaches the engine. For pumps integrated with the filter element, replace them every 4,000 kilometers or replace them together with the oil pump. This ensures that the oil pump is supplied with clean oil, which is essential for the proper functioning of the engine.
Regular replacement of the engine filter element is crucial for several reasons. Firstly, it helps to prevent contaminants such as dirt, dust, and metal particles from entering the engine. These contaminants can cause wear and tear on the engine components, reducing their lifespan and performance. Secondly, a clean filter element allows for proper fuel and air flow, ensuring efficient combustion and optimal engine performance. If the filter element is clogged or dirty, it can restrict the flow of fuel and air, leading to decreased power, increased fuel consumption, and potential engine damage.
For example, if the engine filter element is not replaced on time, it can become clogged with dirt and debris. This can cause a decrease in engine power, as less air and fuel are able to reach the combustion chamber. The engine may also run rough or stall, especially under heavy loads. In addition, a clogged filter element can put extra strain on the fuel pump and other engine components, potentially leading to premature failure.
Air filter element: Under normal circumstances, the air filter element should be replaced every 2,000 kilometers. However, different manufacturers may have different standards, so it is important to consult the vehicle’s manual or follow the manufacturer’s recommendations. Of course, the truck-mounted crane we use should often clean the air filter element. Regular cleaning can help extend the life of the filter element and ensure proper air flow to the engine. It is recommended to replace the air filter element of the truck-mounted crane once a year. This is especially important because there will be a strong odor in summer, which can affect health. It is best to replace it before summer comes and clean it on time.
The air filter element is like the air conditioner used in our homes and is the first line of defense for breathing oxygen. It filters out dust, pollen, and other contaminants from the air entering the engine. A clean air filter element ensures that the engine receives clean air for combustion, which is essential for optimal performance and fuel efficiency. If the air filter element is dirty or clogged, it can restrict the air flow to the engine, leading to decreased power, increased fuel consumption, and potential engine damage.
For instance, if the air filter element is not replaced or cleaned regularly, it can become clogged with dust and debris. This can cause the engine to work harder to draw in air, resulting in decreased power and increased fuel consumption. In addition, a dirty air filter element can allow contaminants to enter the engine, causing wear and tear on the engine components and potentially reducing the lifespan of the engine.
The price of truck-mounted cranes is moderate, making them accessible to many users. Some engineering constructions, environmental sanitation departments, and other industries all use truck-mounted cranes for their various tasks. Given their widespread use, it is essential that users pay more attention to the maintenance of filter elements when using them in winter. By following proper maintenance procedures and replacing filter elements on a regular basis, users can ensure the reliable operation of their truck-mounted cranes, extend their lifespan, and reduce the risk of costly breakdowns.
In conclusion, maintaining the filter elements of a truck-mounted crane in winter is crucial for its proper functioning and longevity. By taking the necessary precautions when starting and parking the vehicle, and by regularly replacing and cleaning the engine and air filter elements, users can ensure that their truck-mounted crane operates efficiently and safely throughout the winter months. This not only saves time and money in the long run but also helps to ensure the success of construction projects and other tasks that rely on the truck-mounted crane.
