Special vehicles generally carry some necessary repair tools when traveling. Among them, due to the limitations of the working environment, truck-mounted cranes need to carry some essential repair tools to ensure that they can handle unexpected situations on the road and maintain their operational efficiency. Today, the author will introduce to you what tools must be carried when a truck-mounted crane goes out.
Commonly used repair tools for truck-mounted cranes
Combination wrench: It is a relatively common double-ended wrench. This combination wrench has the advantages of easy portability and wide application. The combination wrench typically comes in different sizes to fit various nuts and bolts found on the truck-mounted crane. For example, it can be used to tighten or loosen bolts on the engine, chassis, and crane components. Its portability makes it convenient to carry around and access quickly when needed. The wide range of applications means that it can handle many different repair tasks, from minor adjustments to more significant repairs.
Let’s take a closer look at how the combination wrench is useful. Suppose the truck-mounted crane experiences a loose bolt on the crane’s boom. With a combination wrench, the operator can quickly tighten the bolt and ensure the stability and safety of the crane. Or if there is a problem with the engine compartment and a bolt needs to be adjusted, the combination wrench can come to the rescue. Its double-ended design allows for quick switching between different sizes, saving time and effort during repairs.
Adjustable wrench: This kind of wrench is also a very convenient multi-purpose wrench. It is best to prepare a larger one and a smaller one on the truck-mounted crane so that they can be used in different situations. The adjustable wrench can be adjusted to fit different sizes of nuts and bolts, making it extremely versatile. For instance, if a bolt of an unusual size needs to be tightened or loosened, the adjustable wrench can be adjusted to fit it perfectly. The larger adjustable wrench can handle larger bolts found on heavier components of the truck-mounted crane, while the smaller one can be used for more delicate tasks.
Imagine a scenario where the truck-mounted crane is on a job site and a bolt on the outrigger needs to be adjusted. The adjustable wrench can be quickly grabbed and adjusted to fit the bolt size, allowing for a quick repair. Or if there is a problem with a smaller component on the crane’s control panel, the smaller adjustable wrench can be used to make the necessary adjustments.
Headlamp: It is a lamp that can be worn on the head and does not need to be held by hand. In this way, if the truck-mounted crane breaks down at night, wearing a headlamp will be more convenient for repairing the vehicle. If the vehicle light is broken, it can also be used for lighting. A headlamp is an essential tool for nighttime repairs. When working on a truck-mounted crane at night, having both hands free to perform repairs is crucial. The headlamp provides bright illumination without the need to hold a flashlight, allowing the operator to focus on the repair task at hand.
For example, if the truck-mounted crane experiences a breakdown in a remote area at night, the headlamp can be a lifesaver. It enables the operator to clearly see the problem area and perform the necessary repairs. Even if the vehicle’s own lights are not working properly, the headlamp can provide sufficient lighting to assess the situation and make repairs.
In addition to these, a jack and tools for removing tire screws are also needed. The jack is essential for changing tires in case of a flat tire. It allows the operator to lift the truck-mounted crane safely and remove the damaged tire. Tools for removing tire screws, such as a lug wrench, are necessary to loosen and tighten the tire screws. Having these tools on hand ensures that the operator can quickly change a flat tire and get back on the road.
Suppose the truck-mounted crane gets a flat tire while on a job site. With a jack and lug wrench, the operator can quickly lift the vehicle and replace the flat tire with the spare tire. This saves time and minimizes downtime, allowing the truck-mounted crane to resume its work as soon as possible.
Easily damaged small parts
Fan belt: The fan belt is easily damaged and may be forgotten during routine maintenance. If the fan belt of the truck-mounted crane is damaged in summer, it is very bad for heat dissipation. In order to avoid the fan being damaged during operation and affecting the work progress, it is best to keep a few fan belts on the vehicle. The fan belt plays a crucial role in driving the fan and other accessories, ensuring proper cooling of the engine. In summer, when the temperature is high, the engine needs efficient cooling to prevent overheating. A damaged fan belt can lead to insufficient cooling and potential engine damage.
For instance, if the fan belt breaks while the truck-mounted crane is working in hot weather, the engine temperature can rise rapidly, potentially causing serious damage. Having spare fan belts on hand allows for a quick replacement and minimizes downtime. The operator can replace the damaged fan belt and continue working without having to wait for a repair service to arrive.
Quick connector: I believe many driver friends have encountered the problem of the air pipe being worn out halfway. Although the problem is not big, the hidden danger is fatal. Carry several quick connectors for air pipes. In case of the air pipe being worn out during operation, cut the worn part of the pipe and then insert the connector. This is only an emergency measure. When you arrive at the maintenance station, it still needs to be repaired by professional personnel. Air pipes are essential for the operation of various systems on the truck-mounted crane, such as the braking system and the air suspension. A worn-out air pipe can lead to a loss of air pressure and potential failure of these systems.
Having quick connectors on hand can be a lifesaver in such situations. The operator can quickly cut the worn part of the air pipe and insert the connector to restore the air pressure temporarily. This allows the truck-mounted crane to continue operating until it can reach a maintenance station for a proper repair. However, it is important to note that this is only an emergency measure and should not be a permanent solution.
Various clips: These things do not take up much space and can be prepared in appropriate quantities as needed. For example, water pipe clips, heating pipe clips, oil pipe clips, etc. Clips are essential for securing various pipes and hoses on the truck-mounted crane. Over time, these clips can become loose or damaged, leading to leaks or other problems. Having a variety of clips on hand allows for quick repairs and replacements.
Suppose a water pipe clip breaks on the truck-mounted crane. With a spare water pipe clip, the operator can quickly secure the pipe and prevent a leak. Or if an oil pipe clip is damaged, it can be replaced to ensure the proper flow of oil and prevent potential engine damage.
Diesel filter: This is also a necessary small part on the truck-mounted crane, especially in winter. In winter, diesel can become contaminated with water and other impurities, which can clog the diesel filter and affect the performance of the engine. Having a spare diesel filter on hand allows for a quick replacement and ensures the proper functioning of the engine.
For example, if the diesel filter becomes clogged due to cold weather conditions, the operator can replace it with a spare filter and continue operating. This prevents engine problems and ensures that the truck-mounted crane can perform its tasks without interruption.
O-ring of gear shifting cylinder: Once the gear shifting O-ring fails, the vehicle will be unable to move. So it is best to keep a set of spares on the vehicle. The O-ring of the gear shifting cylinder is a critical component that ensures the proper functioning of the transmission. A failed O-ring can lead to a loss of hydraulic pressure and prevent the vehicle from shifting gears.
Having a spare set of O-rings on hand allows for a quick repair in case of a failure. The operator can replace the damaged O-ring and restore the gear shifting function, ensuring that the truck-mounted crane can continue to move and perform its tasks.
If you can’t remember the above, just remember that you can prepare more easily damaged parts on the truck-mounted crane. They will always be useful at critical moments. By carrying these necessary tools and spare parts, the operator of a truck-mounted crane can be better prepared to handle unexpected breakdowns and repairs on the road. This not only saves time and reduces downtime but also ensures the safety and reliability of the vehicle. In conclusion, when a truck-mounted crane goes out, it is essential to carry a set of commonly used repair tools and some easily damaged small parts to ensure that it can continue to operate smoothly and efficiently.
